Closed Loop Energy Saving Injection Molding Machine

Advantage

IPM motor with a hybrid mechanism for servo closed-loop control. (IPM = Interior Permanent Magnet Synchronized Motor).

  • Technology:
    Joint collaboration with Japanese counterparts to develop energy saving with high precision injection molding machine.
  • Design:
    Completely new hydraulic and circuit design tailor made for injection molding machines to lower energy consumption via an inverter hybrid system.
  • Energy Savings:
    Compared to V.D.P. = 40% Compared to Fixed Pumps = 60%.
    Electric current during idle = 0.2amp (220V).
    (The longer the cooling time, the more energy saved).
  • Precision:
    High precision control on speed and pressure(Mold opening, clamping, injection, holding pressure, metering closed-loop control).
    Response time : < 0.1 sec.
    Repeatability : <1%.
    Linear capability : <1%.
    10 second holding pressure test, pressure difference of only 1 bar.
  • Decibel meter:
    High pressure sound at 68db.
  • Water friendly:
    Low kcal (No fixed pump relief valve`s heating and no V.D.P.`s oil discharge heating, hence temperature increase is suppressed ).
Asian Plastic HS SUT series Asian Plastic SM SUT series Asian Plastic TS SUT series

Machine Model

Unit

SM30HCV

SM60HCV

SM90HCV

SM120HCV

SM150HCV

SM180HCV

SM260HCV

SM360HCV

SM460HCV

International Size Code

 

40/27

258/60

393/90

573/120

795/150

1042/180

1557/260

2206/360

3021/460

Injection System

 

 

               
Theoretical shot volume cm3 18 22 27 95 117 136 183 209 271 304 382 432 552 637 848 947 1181 1322 1657
Shot Weight(PS) oz 0.6 0.7 0.9 3.1 3.8 4.4 5.9 6.8 8.8 9.9 12.4 14.0 17.9 20.7 27.5 30.7 38.3 42.9 53.8
g 16 20 24 88 108 125 169 192 249 279 352 398 507.99 586 780 871 1086.6 1216.4 1524.2
Screw Diameter mm 18 20 22 28 31 31 36 36 41 41 46 46 52 52 60 60 67 67 75
Injection Pressure kgf/cm2 2280 1845 1527 2710 2210 2900 2150 2750 2120 2620 2080 2645 2070 2445 1835 2330 1870 2285 1820
Injection Rate cm3/sec 70 86 105 86 106 106 143 132 172 172 216 216 276 255 339 311 388 388 486
Injection Speed mm/sec 275 140 140 130 130 130 120 110 110
Screw Stroke mm 70 155 180 205 230 260 300 335 375
Screw Rotation rpm 300 300 300 300 300 250 200 175 175
Plasticising Capacity (PS) g/sec 2.6 3.7 5.1 8.3 10.2 10.2 16.5 16.5 22.3 22.3 33.7 28.1 34.7 27.8 44.6 44.6 48.7 48.7 67.9

Clamping system

 

 

                                   
Dry cycle time (EUROMAP 06) sec 3,2 3,4 3,5 3,6 3,8 4,3 4,9 5,3 5,7
Clamping Force ton 27 60 90 120 150 180 260 360 460
Opening Stroke mm 280 430 500 550 600 700 850 1000 1150
Max. Daylight mm 430 580 670 730 790 920 1090 1300 1470
Mold Height (min-max) mm 150 150 170 180 190 222 240 300 320
Space Between Tie Bar mm x mm 260*230 320*320 360*360 430*430 460*460 510*510 610*610 720*720 820*820
Platen Dimension (H*V) mm x mm 380*360 460*460 530*530 630*630 660*660 750*750 880*880 1035*1035 1170*1170
Hydraulic Ejector ton x mm 1.68*60 2.7*80 4*90 4.9*125 4.9*125 5.8*150 7.7*180 10*200 10*200

Power System

 

 

                                   
Pump Motor Kw 11*1 11*1 15*1 15*1 11*2 15+11 15*2 15*2 15*2+11
Heating Capacity Kw 2.5 2.8 7.3 8.7 11.4 13.3 18.8 21.2 28.9 32.7
Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175 175
Oil Tank Capacity liter 150 245 305 390 470 590 625 735 890

General

 

 

                                   
Machine Dimension LxWxH(m) 2.7*0.9*1.3 3.9*1.3*1.5 4.2*1.4*1.6 4.7*1.5*1.7 4.9*1.5*1.7 5.8*1.6*1.9 6.4*1.7*2 7.6*1.8*2.1 8.1*1.8*2.1
Machine Weight ton 1 3.5 4 4.9 5.7 7.6 10.8 16 18

The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)

Mold Platen size

SM30HCV

Asian Plastic SM30HCV mold platen size

SM60HCV

Asian Plastic SM60HCV mold platen size

SM90HCV

Asian Plastic SM90HCV mold platen size

SM120HCV

Asian Plastic SM120HCV mold platen size

SM150HCV

Asian Plastic SM150HCV mold platen size

SM180HCV

Asian Plastic SM180HCV mold platen size

SM260HCV

Asian Plastic SM260HCV mold platen size

SM360HCV

Asian Plastic SM360HCV mold platen size

SM460HCV

Asian Plastic SM460HCV mold platen size
STATIONARY PLATEN (FIXING PLATEN)
MODELSM30HCVSM60HCVSM90HCVSM120HCVSM150HCVSM180HCVSM260HCVSM360HCVSM460HCV
LOCATING RING DIMENSION100 mm100 mm100 mm100 mm100 mm100 mm120 mm150 mm150 mm

Machine Model

Unit

SM50TSV

SM90TSV

SM120TSV

SM150TSV

SM200TSV

SM250TSV

SM350TSV

SM450TSV

Injection System

 

 

             
Theoretical shot volume cm3 64 80 92 113 128 173 193 251 277 349 382 488 552 735 820 1022
Shot Weight(PS) oz 2.1 2.6 3.0 3.7 4.2 5.6 6.3 8.1 9.0 11.3 12.4 15.9 17.9 23.9 26.6 33.2
g 59 74 85 104 118 159 178 231 255 321 352 449 508 676 754 941
Screw Diameter mm 25 28 28 31 31 36 36 41 41 46 46 52 52 60 60 67
Injection Pressure kgf/cm2 2645 2105 2675 2180 2865 2125 2745 2115 2745 2180 2660 2080 2805 2105 2625 2105
Injection Rate cm3/sec 83 105 86 106 117 158 132 172 170 214 224 287 265 353 283 353
Injection Speed mm/sec 170 140 155 130 129 135 125 100
Screw Stroke mm 130 150 170 190 210 230 260 290
Screw Rotation rpm 0 ~ 300 0 ~ 300 0 ~ 300 0 ~ 300 0 ~ 250 0 ~ 250 0 ~ 250 0 ~ 180
Plasticising Capacity (PS) g/sec 6.6 8.3 8.3 11.8 10.2 16.5 16.5 25 20.8 28.2 28.1 34.7 40.7 63.8 49.8 62.1

Clamping system

 

 

                             
Dry cycle time (EUROMAP 06) sec 2 2,3 2,5 2,5 2,7 3 4,1 4,7
Clamping Force ton 50 90 120 150 200 250 350 450
Opening Stroke mm 250 270 350 400 470 550 650 740
Max. Daylight mm 570 620 750 850 1020 1200 1370 1590
Mold Height (min-max) mm 100-320 125-350 150-400 150-450 200-550 200-650 300-720 300-850
Space Between Tie Bar mm x mm 320*320 360*360 430*430 460*460 510*510 610*610 720*720 820*820
Platen Dimension (H*V) mm x mm 460*460 530*530 630*615 680*660 770*720 890*840 1035*1035 1170*1170
Hydraulic Ejector ton x mm 2.2*80 3.4*90 3.4*125 3.4*125 3.9*150 7.7*150 8.7*200 8.7*200

Power System

 

 

                             
Pump Motor Kw 11 11 15 15 11*2 11*2 15*2 15*2
Heating Capacity Kw 6.1 6.9 6.9 7.9 8.5 10.3 10.3 11.8 15.3 17.7 17.7 20.4 22.2 24.8
Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175
Oil Tank Capacity liter 170 180 245 280 415 480 600 600

General

 

 

                             
Machine Dimension LxWxH(m) 4*1.2*1.5 4.1*1.3*1.6 4.7*1.4*1.7 4.9*1.4*1.75 6.1*1.65*1.8 6.6*1.7*1.95 6.9*1.9*1.95 8*1.9*2.5
Machine Weight ton 3.2 3.7 5.1 6 9.5 12 16 21

NOTE:
The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)

Mold Platen size

SM50TSV

Asian Plastic SM50TSV mold platen size

SM90TSV

Asian Plastic SM90TSV mold platen size

SM120TSV

Asian Plastic SM120TSV mold platen size

SM150TSV

Asian Plastic SM150TSV mold platen size

SM200TSV

Asian Plastic SM200TSV mold platen size

SM250TSV

Asian Plastic SM250TSV mold platen size

SM350TSV

Asian Plastic SM350TSV mold platen size

SM450TSV

Asian Plastic SM450TSV mold platen size
STATIONARY PLATEN (FIXING PLATEN)
MODELSM50TSVSM90TSVSM120TSVSM150TSVSM200TSVSM250TSVSM350TSVSM450TSV
LOCATING RING DIMENSION100 mm100 mm100 mm100 mm120 mm120 mm150 mm150 mm

Machine Model

Unit

SM50V

SM90V

SM120V

SM150V

SM180V

SM210V

SM250V

SM350V

SM450V

International Size Code

 

137/50

212/90

365/120

501/150

610/180

801/210

1177/250

1696/350

2486/450

Injection System

 

 

               
Theoretical shot volume cm3 64 80 98 98 132 172 149 205 258 224 283 361 332 425 565 446 594 740 650 811 1016 917 1149 1407 1347 1650 2072
Shot Weight(PS) oz 2.1 2.6 3.2 3.2 4.3 5.6 4.8 6.6 8.4 7.3 9.2 11.7 10.8 13.8 18.4 14.5 19.3 24 21.1 26.3 33 29.7 37.3 45.7 43.7 53.6 67.2
g 59 74 90 90 122 158 137 188 237 206 260 332 306 391 520 410 546 681 598 746 935 843 1057 1294 1240 1518 1906
Screw Diameter mm 25 28 31 31 36 41 35 41 46 41 46 52 46 52 60 52 60 67 60 67 75 67 75 83 75 83 93
Injection Pressure kgf/cm2 2150 1710 1395 2160 1600 1235 2450 1785 1415 2230 1770 1385 1835 1435 1075 1795 1345 1080 1810 1450 1155 1850 1475 1205 1845 1505 1200
Injection Rate cm3/sec 44 55 68 64 87 112 66 91 115 91 115 147 150 191 254 191 254 317 164 204 256 247 309 379 309 379 476
Injection Speed mm/sec 90 85 69 69 90 90 58 70 70
Screw Stroke mm 130 130 155 170 200 210 230 260 305
Screw Rotation rpm 0~190 0~240 0~230 0~200 0~190 0~140 0~120 0~120 0~120
Plasticising Capacity (PS) g/sec 4.2 5.3 7.4 8.2 13.2 20 13.7 17.1 25.9 14.9 22.5 31.1 21.4 26.4 42.4 19.5 31.3 39 30.6 38.2 41.9 33.4 47.8 58.6 47.8 58.6 73.6

Clamping system

 

 

                                                   
Clamping Force ton 50 90 120 150 180 210 250 350 450
Opening Stroke mm 220 270 350 350 405 450 550 650 740
Max. Daylight mm 540 620 800 800 955 1050 1200 1370 1590
Mold Height (min-max) mm 100-320 125-350 160-450 160-450 200-550 200-600 200-650 300-720 300-850
Space Between Tie Bar mm x mm 310*310 360*360 425*425 425*425 450*450 500*500 610*610 720*720 820*820
Platen Dimension (H*V) mm x mm 450*470 530*530 640*640 640*640 685*685 750*750 890*840 1035*1035 1170*1185
Hydraulic Ejector ton x mm 2.2*75 3*75 3*100 3*100 4*100 5*100 6.1*150 7*200 8.7*200

Power System

 

 

                                                   
Pump Motor Kw 11 11 11 11 15 15 15 11+15 11+15
Heating Capacity Kw 5.2 7.8 9.2 10 13.8 14.1 18.9 23.3 30.2
Max. System Pressure kgf/cm2 140 140 140 175 140 175 140 140 175
Oil Tank Capacity liter 150 200 200 200 400 430 500 700 800

General

 

 

                                                   
Machine Dimension LxWxH(m) 3.7*1.2*1.5 4.3*1.2*1.6 4.6*1.3*1.6 4.7*1.3*1.6 5.5*1.4*1.8 5.7*1.5*1.8 6.8*1.6*2 7.7*1.9*2 8.4*1.9*2
Machine Weight ton 2.3 3.3 4.2 4.4 6.3 6.7 9.1 14.7 17.5

NOTE:
The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)

Mold Platen size

SM50V

Asian Plastic SM50V mold platen size

SM90V

Asian Plastic SM90V mold platen size

SM120V

Asian Plastic SM120V mold platen size

SM150V

Asian Plastic SM150V mold platen size

SM180V

Asian Plastic SM180V mold platen size

SM210V

Asian Plastic SM210V mold platen size

SM250V

Asian Plastic SM250V mold platen size

SM350V

Asian Plastic SM350V mold platen size

SM450V

Asian Plastic SM450V mold platen size
STATIONARY PLATEN (FIXING PLATEN)
MODELSM50VSM90VSM120VSM150VSM180VSM210VSM250VSM350VSM450V
LOCATING RING DIMENSION100 mm100 mm100 mm100 mm100 mm120 mm120 mm150 mm150 mm

Machine Model

Unit

SM650V

SM850V

SM1100V

SM1400V

International Size Code

 

5060/650

6538/850

11149/1100

13839/1400

Injection System

 

 

     
Theoretical shot volume cm3 2327 2921 3396 3927 5322 6333 6333 7433
Shot Weight(PS) oz 75.5 94.8 110.4 127.4 172.7 205.5 205.5 241.2
g 2140 2687 3125 3613 4896 5827 5827 6838
Screw Diameter mm 83 93 93 100 110 120 120 130
Injection Pressure kgf/cm2 2175 1735 1925 1665 2090 1760 2185 1860
Injection Rate cm3/sec 514 645 645 746 855 1018 905 1062
Injection Speed mm/sec 95 95 90 90
Screw Stroke mm 530 500 560 560
Screw Rotation rpm 0-130 0-130 0-125 0-120
Plasticising Capacity (PS) g/sec 63.5 79.7 79.7 92.2 120.6 143.5 137.8 161.7

Clamping system

 

 

             
Dry cycle time (EUROMAP 06) sec 6,4 6,6 7,2 8,8
Clamping Force ton 650 850 1100 1400
Opening Stroke mm 900 1000 1250 1350
Max. Daylight mm 2000 2200 2550 2750
Mold Height (min-max) mm 350-1100 400-1200 500-1300 700-1400
Space Between Tie Bar mm x mm 910*910 1080*1020 1250*1250 1420*1420
Platen Dimension (H*V) mm x mm 1350*1350 1580*1520 1820*1820 2050*2050
Hydraulic Ejector ton x mm 14*250 14*250 21.5*400 21.5*400

Power System

 

 

             
Pump Motor Kw 15*3+11 15*4+11 15*6 15*6+11
Heating Capacity Kw 35 35 48.1 64.1
Max. System Pressure kgf/cm2 175 175 175 175
Oil Tank Capacity liter 1000 1200 1800 2200

General

 

 

             
Machine Dimension LxWxH(m) 10.4*2.1*2.2 11*2.4*2.3 13.2*2.6*2.7 14.5*2.9*2.8
Machine Weight ton 35 45 55 78.5

NOTE:
Specifications applied to 220V/60Hz. (Subject to change without notice.)
15kw of IPM motor applied to 380V-440V.
11kw of IPM motor applied to 200V-440V.

Mold Platen size

SM650V

Asian Plastic SM650V mold platen size

SM850V

Asian Plastic SM850V mold platen size

SM1100V

Asian Plastic SM1100V mold platen size

SM1400V

Asian Plastic SM1400V mold platen size

Machine Model

Unit

SM700V

SM900V

SM1200V

SM1500V

SM1800V

SM2500V

SM3200V

International Size Code

 

40/27

258/60

393/90

573/120

795/150

1042/180

1557/260

Injection System

 

 

           
Theoretical shot volume cm3 2554 3190 4276 3190 4276 5973 5322 7433 9247 7433 9247 13210 16085 18096 22902 18096 22902
Shot Weight(PS) oz 82.9 103.5 138.8 103.5 138.8 193.8 172.7 241.2 300.1 241.2 300.1 428.7 522 587.2 743.2 587.2 743.2
g 2349 2935 3934 2935 3934 5495 4896 6838 8507 6838 8507 12154 14798 16648 21070 16648 21070
Screw Diameter mm 85 95 110 95 110 130 110 130 145 130 145 145 160 160 180 160 180
Injection Pressure kgf/cm2 2025 1620 1210 2265 1690 1210 2095 1500 1205 1860 1495 1495 1230 1440 1140 1440 1140
Injection Rate cm3/sec 511 638 855 673 903 1261 855 1195 1486 1128 1404 1321 1608 1608 2036 1608 2036
Injection Speed mm/sec 90 95 90 85 80 80 80
Screw Stroke mm 450 450 560 560 800 900 900
Screw Rotation rpm 0~120 0~115 0~115 0~110 0~110 0~68 0~68
Plasticising Capacity (PS) g/sec 61 77 103 74 111 155 111 155 171 148 171 164 299 185 254 185 254

Clamping system

 

 

                               
Clamping Force ton 660 900 1200 1500 1800 2500 3220
Opening Stroke mm 1900 2100 2300 2400 2600 2650 3000
Max. Daylight mm 2300 2600 2900 3100 3300 3400 3800
Mold Height (min-max) mm 400-1100 500-1200 600-1300 700-1400 700-1500 750-1700 800-2000
Space Between Tie Bar mm x mm 960*960 1060*1060 1220*1220 1520*1420 1820*1520 2020*1620 2220*1860
Platen Dimension (H*V) mm x mm 1460*1440 1740*1740 2000*2000 2400*2400 2460*2400 2890*2490 3200*2900
Hydraulic Ejector ton x mm 16*250 21*250 21*250 21*250 30*300 30*300 44*500

Power System

 

 

                               
Pump Motor Kw 15*3+11 15*5 15*6 15*6+11 15*6+11 15*7+11 15*7+11
Heating Capacity Kw 37 46.4 48.1 60.3 60.3 64.1 67.8 67.8 81.4 81.4
Max. System Pressure kgf/cm2 175 175 175 175 175 175 175
Oil Tank Capacity liter 1200 1400 2000 3000 3000 3000 3000

General

 

 

                               
Machine Dimension LxWxH(m) 8.5*2.8*3.3 9.9*3.1*3.4 10.9*3.7*3.6 12*3.8*3.7 12.1*4.6*4.1 13.5*5.1*4.5 18.1*5.2*4.7
Machine Weight ton 29.5 49.7 68.3 84.4 110 172.3 224.1

The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)
Specifications applied to 220V/60Hz. (Subject to change without notice.)
15kw of IPM motor applied to 380V-440V.
11kw of IPM motor applied to 200V-440V.
Two-platen SM550 is a customized model.
Height of feeding platform excluded in the machine dimension.

CDC-2000 WIN Controller (optional B&R controller)

  • With WINDOWS CE OS, access levels with different passwords to prevent inappropriate set up changes.
  • Multilingual interface (Chinese, English, etc.) with Metric-English conversion to fit every region`s user interface.
  • Equipped with 10.4"(TFT)VGA color display, which is completely compatible with PC Desktops. Graphics Display with HELP menu to make troubleshooting and operating easier.
  • With 100 sets of mold memory, processing conditions can be saved either within internal ROM or external drives.
  • With USB ports at the operating panel, mold data and quality information can be saved in portable devices.
  • Metric-English conversions for pressure (Kg/cm2), plasticising speed, injection speed (mm/sec) and temperature(°C).(Percentage set up is optional.)
  • CDC2000WIN user interface utilizes 10.4"(TFT) color display.
CDC 2000 win controller

DAIKIN servo motor+fixed gear pump

With pressure switch to detect actual hydraulic feedback and achieve close loop control. No longer requiring proportional flow & pressure valves.

DAIKIN servo motor