High-Speed Injection Molding Machine TS-Series

Clamping system

  • New pioneering design within the optimum "Finite Element Analysis" system in the stationary /moving platens provided the large daylight area between the tie bars and the opening stroke as well as assuring the strength and the rigidity of the toggle mechanisms mutually.
  • Low-pressure mold protection system associated with the doubleinterlocking (mechanical + electrical) devices to prevent the molds being damaged and to assure the operator`s safety. Auto Mold Thickness Adjustment (AMTA) and Auto Clamping Force Setting (ACFS) function facilitated the operation.
  • The highly significant features and the upgrade specification provided the excellent/constant/ simplificative motions of the mold opening/clamping mechanisms
  • Boost Clamping System adopted as the differential hydraulic loop to shorten the cycle time up to 60% in the velocity and the more energy saving. Collocated with the high-precision optical ENCODER to perform the accurate position control among of the multi-stage mold opening/clamping and to employ the convenient operation.
  • Tie bars made from the nickel chrome molybdem collocated with the self-lubricating of the graphite bronze bushes to assure the smooth motion and the long life.
  • The toggle mechanism adopted as the self-lubricating of the graphite bronze bushes to assure the cleanliness and the further reliability.
  • Ejector adopted as the high-precision potentiometer to facilitate the ejector position free setting in accordance with the molds by the more probable selection.
Asian Plastic clamping system in TS series

Hydraulic System

  • Adopted as the West Germany-intacted BOSCH proportional pressure/flow vales within the paramount LVDT (Linear Variable Displacement Transducers) position feedback function to provide the high-response/rapid-reaction characteristics for the precision control demands.
  • Energy saving "High stability" Double-pump hydraulic loop design.
Asian Plastic hydraulic system in TS series

Injection System

  • Double injection cylinders design reduced the distance of the driven mechanisms.
  • Ion nitrided essential components barrel/screw provided for the hardness over than HV800 to enhance the wear-resistance/long-life characteristics.
  • Multi-stage selection of the injection speed/pressure control collocated with the high- precision optical ENCODER by the position controlled, that it is suitable for the every precision product and facilitated the formation data real-time adjustment mutually.
  • 3-stage of the digital back-pressure control independently facilitated the control in the density of the plasticizing.
Asian Plastic injection system in TS series

Specification

Machine Model

Unit

SM50TS

SM90TS

SM120TS

SM150TS

SM200TS

SM250TS

SM350TS

SM450TS

International Size Code

 

168/50

247/90

367/120

531/150

761/200

1017/250

1548/350

2152/450

Injection System

 

 

             
Theoretical shot volume cm3 64 80 92 113 128 173 193 251 277 349 382 488 552 735 820 1022
Shot Weight(PS) oz 2.1 2.6 3.0 3.7 4.2 5.6 6.3 8.1 9.0 11.3 12.4 15.9 17.9 23.9 26.6 33.2
g 59 74 85 104 118 159 178 231 255 321 352 449 508 676 754 941
Screw Diameter mm 25 28 28 31 31 36 36 41 41 46 46 52 52 60 60 67
Injection Pressure kgf/cm2 2645 2105 2675 2180 2865 2125 2745 2115 2745 2180 2660 2080 2805 2105 2625 2105
Injection Rate cm3/sec 74 92 89 109 102 137 132 172 172 216 216 276 276 368 308 384
Injection Speed mm/sec 150 145 135 130 130 130 130 109
Screw Stroke mm 130 150 170 190 210 230 260 290
Screw Rotation rpm 0 - 300 0 - 300 0 - 300 0 - 300 0 - 270 0 - 250 0 - 250 0 - 195
Plasticising Capacity (PS) g/sec 6.6 8.3 8.3 11.8 10.2 16.5 16.5 25 22.5 30.4 28.1 34.7 40.7 63.8 49.8 62.1

Clamping system

 

 

                             
Clamping Force ton 50 90 120 150 200 250 350 450
Opening Stroke mm 250 270 350 400 470 550 650 740
Max. Daylight mm 570 620 750 850 1020 1200 1370 1590
Mold Height (min-max) mm 100 - 320 125 - 350 150 - 400 150 - 450 200 - 550 200 - 650 300 - 720 300 - 850
Space Between Tie Bar mm x mm 320*320 360*360 430*430 460*460 510*510 610*610 720*720 820*820
Platen Dimension (H*V) mm x mm 460*460 530*530 630*615 680*660 770*720 890*840 1035*1035 1170*1170
Hydraulic Ejector ton x mm 2.2*80 3.4*90 3.4*125 3.4*125 4.9*150 7.7*150 8.7*200 8.7*200

Power System

 

 

                             
Pump Motor Kw(Hp) 15(20) 18(25) 22(30) 30(40) 37(50) 45(60) 56(75) 56(75)
Heating Capacity Kw 6.1 6.9 6.9 7.9 8.5 10.3 10.3 11.8 15.3 17.7 17.7 20.4 22.2 24.8
Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175
Oil Tank Capacity liter 170 180 245 280 415 480 600 600

General

 

 

                             
Machine Dimension LxWxH(m) 4*1.2*1.5 4.1*1.3*1.6 4.7*1.4*1.7 4.9*1.4*1.75 6.1*1.65*1.8 6.6*1.7*1.95 6.9*1.9*1.95 8*1.9*2.05
Machine Weight ton 3.2 3.7 5.1 6 9.5 12 16 21

NOTE:
The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)
The injection velocity of 300 mm/sec is an optional apparatus and the delicate design needed to equip with the accumulator (ACC.) devices uniquely through our proven capabilities in the relative manifold-element modification to meet the customer requirement.

Mold Platen size

SM50TS

Asian Plastic SM50TS mold platen size

SM90TS

Asian Plastic SM90TS mold platen size

SM120TS

Asian Plastic SM120TS mold platen size

SM150TS

Asian Plastic SM150TS mold platen size

SM200TS

Asian Plastic SM200TS mold platen size

SM250TS

Asian Plastic SM250TS mold platen size

SM350TS

Asian Plastic SM350TS mold platen size

SM450TS

Asian Plastic SM450TS mold platen size
STATIONARY PLATEN (FIXING PLATEN)
MODELSM50TSSM90TSSM120TSSM150TSSM200TSSM250TSSM350TSSM450TS
LOCATING RING DIMENSION100 mm100 mm100 mm100 mm120 mm120 mm150 mm150 mm

Additional Accumulator Hydraulic Schemes (Optional)

Additional Accumulator (ACC.) Hydraulic Schemes collocated with the BOSCH proportional pressure/flow valves to accelerate the injecti on velocity up to the maximum of 300 mm/sec. via by the micro-trimming adjustment of the proportional flow control system.

CDC-2000 WIN Controller (optional B&R controller)

  • With WINDOWS CE OS, access levels with different passwords to prevent inappropriate set up changes.
  • Multilingual interface (Chinese, English, etc.) with Metric-English conversion to fit every region`s user interface.
  • Equipped with 10.4"(TFT)VGA color display, which is completely compatible with PC Desktops. Graphics Display with HELP menu to make troubleshooting and operating easier.
  • With 100 sets of mold memory, processing conditions can be saved either within internal ROM or external drives.
  • With USB ports at the operating panel, mold data and quality information can be saved in portable devices.
  • Metric-English conversions for pressure (Kg/cm2), plasticising speed, injection speed (mm/sec) and temperature(°C).(Percentage set up is optional.)
  • CDC2000WIN user interface utilizes 10.4"(TFT) color display.
CDC 2000 win controller
asian plastic CDC 2000 win controller utilizes

CDC 2000WIN controller utilizes WINDOWS CE OS

asian plastic pid mold temperature control module

PID mold temperature control module(optional)up to 64 zones possible.

asian plastic cdc 2000 win controller screen one
  • PID barrel temperature control, accuracy of ±1°C. Nozzle PID control (optional)
  • Cold start protection of the screw with alarms for high- or low- temperature deviation.
asian plastic cdc 2000 win controller screen two
  • Alarm messages stored in internal RAM, with HELP menu for easy troubleshooting.
  • Machine`s malfunction and Alarm messages can be saved up to 1,000 sets.
  • Parameter set up modification can be saved up to 1,000 sets.
asian plastic cdc 2000 win controller screen tree asian plastic cdc 2000 win controller screen four
  • HE LP menu on each page to facilitate training and decrease operator fault.