Hydraulic Clamping Injection Molding Machine

Clamping system

The Hydraulic Clamping mechanisms achieved the high-efficiency and the balanced distribution in the clamping force.

toggle and hydraulic clamping system
  • Toggle
  • Hydraulic
Asian Plastic CH-SM180HCV-BC1101

Hydraulic System

  • The manifold design adopted as the logic hydraulic loop schemes collocated with the high efficiency induction motor and the high performance fixed vane-pump (Variable Pump by the optional only) to assure the quick motions smoothly.
  • High response BOSCH proportional pressure/flow valves.
  • Back-pressure setting equipped with the proportional control independently.
  • The main oils reservoir except adopted as the in-line oils filter, also it could be collocated the optional apparatus with the oils cleaner(strainer) to obstruct the oils contaminants return back to the oils reservoir and to assure the safe hydraulic fluid oils system and the service life.
Asian Plastic hydraulic system in HC series

Injection System

  • High-precision linear guide ways reduced the mechanical deformation/wear and the back- pressure resistance brought from the plasticising by means of providing the better control of the injection sequence.
  • Ion nitrided essential components barrel/screw provided for the hardness over than HV800 to enhance the wear-resistance/long-life characteristics.
  • 6-stage of the injection control with the optical ENCODER simplified the operation as well as the high-precision pulses.
  • 3-stage of the digital back-pressure control independently facilitated the control in the density of the plasticising.
Asian Plastic injection system in HC series

Specification

Machine Model

Unit

SM30HC

SM60HC

SM90HC

SM120HC

SM150HC

SM180HC

SM260HC

SM360HC

SM460HC

International Size Code

 

40/27

258/60

393/90

573/120

795/150

1142/180

1557/260

2206/360

3021/460

Injection System

 

 

               
Theoretical shot volume cm3 18 22 27 95 117 136 183 209 271 304 382 432 552 637 848 947 1181 1322 1657
Shot Weight(PS) oz 0.6 0.7 0.9 3.1 3.8 4.4 5.9 6.8 8.8 9.9 12.4 14.0 17.9 20.7 27.5 30.7 38.3 42.9 53.8
g 16 20 24 88 108 125 169 192 249 279 352 398 507.99 586 780 871 1086.6 1216.4 1524.2
Screw Diameter mm 18 20 22 28 31 31 36 36 41 41 46 46 52 52 60 60 67 67 75
Injection Pressure kgf/cm2 2280 1845 1527 2710 2210 2900 2150 2750 2120 2620 2080 2645 2070 2445 1835 2330 1870 2285 1820
Injection Rate cm3/sec 70 86 105 86 106 106 143 132 172 172 216 216 276 255 339 311 388 388 486
Injection Speed mm/sec 275 140 140 130 130 130 120 110 110
Screw Stroke mm 70 155 180 205 230 260 300 335 375
Screw Rotation rpm 300 300 300 300 300 250 200 175 175
Plasticising Capacity (PS) g/sec 2.6 3.7 5.1 8.3 10.2 10.2 16.5 16.5 22.3 22.3 33.7 28.1 34.7 27.8 44.6 44.6 48.7 8.7 67.9

Clamping system

 

 

                                   
Clamping Force ton 27 60 90 120 150 180 260 360 460
Opening Stroke mm 280 430 500 550 600 700 850 1000 1150
Max. Daylight mm 430 580 670 730 790 920 1090 1300 1470
Mold Height (min-max) mm 150 150 170 180 190 220 240 300 320
Space Between Tie Bar mm x mm 260*230 320*320 360*360 430*430 460*460 510*510 610*610 720*720 820*820
Platen Dimension (H*V) mm x mm 380*360 460*460 530*530 630*630 660*660 750*750 880*880 1035*1035 1170*1170
Hydraulic Ejector ton x mm 1.68*60 2.7*80 4*90 4.9*125 4.9*125 5.8*150 7.7*180 10*200 10*200

Power System

 

 

                                   
Pump Motor Kw(Hp) 15(11) 20(15) 25(18) 30(22) 40(30) 50(37) 50(37) 60(45) 75(55)
Heating Capacity Kw 2.5 2.8 7.3 8.7 11.4 13.3 18.8 21.2 28.9 32.7
Max. System Pressure kgf/cm2 175 175 175 175 175 175 175 175 175
Oil Tank Capacity liter 150 245 305 390 470 590 625 735 890

General

 

 

                                   
Machine Dimension LxWxH(m) 2.*0.9*1.3 3.9*1.3*1.5 4.2*1.4*1.6 4.7*1.5*1.7 4.9*1.5*1.7 5.8*1.6*1.9 6.4*1.7*2 7.6*1.8*2.1 8.1*1.8*2.1
Machine Weight ton 1 3.5 4 4.9 5.7 7.6 10.8 16 18

NOTE:
The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)
SM30HC has a special structural design (Clamping unit uses a single oil tank while the injection unit uses single cylinder injection)

Mold Platen size

SM30HC

Asian Plastic SM30HC mold platen size

SM60HC

Asian Plastic SM60HC mold platen size

SM90HC

Asian Plastic SM90HC mold platen size

SM120HC

Asian Plastic SM120HC mold platen size

SM150HC

Asian Plastic SM150HC mold platen size

SM180HC

Asian Plastic SM180HC mold platen size

SM260HC

Asian Plastic SM260HC mold platen size

SM360HC

Asian Plastic SM360HC mold platen size

SM460HC

Asian Plastic SM460HC mold platen size
STATIONARY PLATEN (FIXING PLATEN)
MODELSM30HCSM60HCSM90HCSM120HCSM150HCSM180HCSM220HCSM260HCSM360HCSM460HC
LOCATING RING DIMENSION100 mm100 mm100 mm100 mm100 mm100 mm120 mm120 mm150 mm150 mm

CDC-2000 WIN Controller (optional B&R controller)

  • With WINDOWS CE OS, access levels with different passwords to prevent inappropriate set up changes.
  • Multilingual interface (Chinese, English, etc.) with Metric-English conversion to fit every region`s user interface.
  • Equipped with 10.4"(TFT)VGA color display, which is completely compatible with PC Desktops. Graphics Display with HELP menu to make troubleshooting and operating easier.
  • With 100 sets of mold memory, processing conditions can be saved either within internal ROM or external drives.
  • With USB ports at the operating panel, mold data and quality information can be saved in portable devices.
  • Metric-English conversions for pressure (Kg/cm2), plasticising speed, injection speed (mm/sec) and temperature(°C).(Percentage set up is optional.)
  • CDC2000WIN user interface utilizes 10.4"(TFT) color display.
CDC 2000 win controller
asian plastic CDC 2000 win controller utilizes

CDC 2000WIN controller utilizes WINDOWS CE OS

asian plastic pid mold temperature control module

PID mold temperature control module(optional)up to 64 zones possible.

asian plastic cdc 2000 win controller screen one
  • PID barrel temperature control, accuracy of ±1°C. Nozzle PID control (optional)
  • Cold start protection of the screw with alarms for high- or low- temperature deviation.
asian plastic cdc 2000 win controller screen two
  • Alarm messages stored in internal RAM, with HELP menu for easy troubleshooting.
  • Machine`s malfunction and Alarm messages can be saved up to 1,000 sets.
  • Parameter set up modification can be saved up to 1,000 sets.
asian plastic cdc 2000 win controller screen tree asian plastic cdc 2000 win controller screen four
  • HE LP menu on each page to facilitate training and decrease operator fault.