Super Master Injection Molding Machine

Injection System

  • Double injection cylinders design reduced the distance of the driven mechanisms.
  • Ion nitrided essential components barrel/screw provided for the hardness over than HV800 to enhance the wear-resistance/long-life characteristics.
  • Injection screw polished up with the "MITSUISEIKI CNC Screw Grinder" to provide the high brightness/ high-plasticizing rate for the stably homogeneous mixing
  • Barrel (Cylinder) treated by using the high-precision honing machine to facilitate the raw material transmission and the pigment interchanging.
  • 99-step of the speed comparison directly drove the screw by the high-performance hydraulic motor.
Asian Plastic super master giant series

Clamping system

  • Patent round-shape platen (patent number ZL01257876.2) minimizing deflection and long lasting. (GIANT SERIES)
  • Standard Mechanical safety Bar ensure that clamping can only be accomplished with the safety doors closed. (GIANT SERIES)
  • Ejector with linear transducer, ejector backward position setting accords with the stroke of the mold`s ejector. (GIANT SERIES)
  • CAD optimize toggle mechanism, fast clamping speed, larger mold clearance. Energy efficient.
  • FCD 50 ductile cast iron platens minimizes deflection, enhance stability and preciseness.
  • Hard Chromium plated high tensile Tie bars and matched with graphite bushings for smoother movement and longer lasting life.
  • Steel bushes with hardness of HV800 for wear resistance.
  • Auto-lubrication system with alarm to assure the constant lubrication of the toggle mechanism.
  • Differential hydraulic circuit shortens cycle time and saves energy.
  • Multiple stages mold open/close with speed and pressure control with encoder position control, easy operation.
  • Low pressure mold protection system to avoid mold damage.
Asian Plastic clamping system in Super Master series

Hydraulic System

  • Centralized manifold design by using the DAIKIN proportional flow/pressure valves provided the precision speed / pressure control in the stable process, also it will be reduced the energy loss and facilitated the maintenance properly. (SM50-SM450)
  • Adopted German-intacted BOSCH proportional pressure/flow vales within the paramount LVDT (Linear Variable Displacement Transducers) position feedback function with high-response/rapid-reaction characteristics for the precision control demands.(SM600-SM1400)
  • Energy saving "High stability" Double-pump hydraulic loop design.(SM600-SM1400)
Asian Plastic injection system in Super Master series

Linear Guide Ways

  • Linear guide ways directly carried along the injection unit to reduce the mechanical friction and the back-pressure brought from the plasticizing with the better control of the injection sequence. (SM120 ,SM600-SM1400)
Asian Plastic linear guide ways in Super Master series

Specification

Machine Model

Unit

SM50

SM90

SM120

SM150

SM180

SM210

SM250

SM350

SM450

SM650

SM850

SM1100

SM1400

International Size Code

 

137/50

212/90

365/120

501/150

610/180

801/210

1177/250

1696/350

2486/450

5060/650

6538/850

11149/1100

13839/1400

Injection System

 

 

                       
Theoretical shot volume cm3 64 80 98 98 132 172 149 205 258 224 283 361 332 425 565 446 594 740 650 811 1016 917 1149 1407 1347 1650 2072 2327 2921 3396 3927 5322 6333 6333 7433
Shot Weight(PS) oz 2.1 2.6 3.2 3.2 4.3 5.6 4.8 6.6 8.4 7.3 9.2 11.7 10.8 13.8 18.4 14.5 19.3 24.0 21.1 26.3 33.0 29.7 37.3 45.7 43.7 53.6 67.2 75.5 98.8 110.2 127.4 172.7 205.5 205.5 241.2
g 59 74 90 90 122 158 137 188 237 206 260 332 306 391 520 410 546 681 598 746 935 843 1057 1294 1240 1518 1906 2140 2687 3125 3613 4896 5827 5827 6838
Screw Diameter mm 25 38 31 31 36 41 35 41 46 41 46 52 46 52 60 52 60 67 60 67 75 67 75 83 75 83 93 83 93 93 100 110 120 120 130
Injection Pressure kgf/cm2 2150 1710 1395 2160 1600 1235 2450 1785 1415 2230 1770 1385 1835 1435 1075 1795 1345 1080 1810 1450 1155 1850 1475 1205 1845 1505 1200 2175 1735 1925 1665 2095 1760 2185 1860
Injection Rate cm3/sec 42 52 64 59 79 103 58 79 100 79 100 127 133 170 226 170 226 282 170 212 265 212 265 325 265 325 408 514 645 645 746 808 961 905 1062
Injection Speed mm/sec 85 78 60 60 80 80 60 60 60 95 95 85 80
Screw Stroke mm 130 130 155 170 200 210 230 260 305 430 500 560 560
Screw Rotation rpm 0~180 0~220 0~200 0~170 0~180 0~130 0~130 0~100 0~100 0~130 0~130 0~130 0~125
Plasticising Capacity (PS) g/sec 4 5 7 7.5 12.1 18.3 11.9 14.8 22.5 12.6 19.1 26.4 20.2 25 40.1 18.1 29 36.2 33.1 41.3 45.3 27.8 39.8 48.8 39.8 48.8 61.3 63.5 79.7 79.7 92.2 125.4 149.2 143.5 168.4

Clamping system

 

 

                                                                   
Clamping Force ton 50 90 120 150 180 210 250 350 450 650 850 1200 1400
Opening Stroke mm 220 270 350 350 405 450 550 650 740 900 1000 1250 1350
Max. Daylight mm 540 620 800 800 955 1050 1200 1370 1590 2000 2200 2550 2750
Mold Height (min-max) mm 100-320 125-350 160-450 160-450 200-550 200-600 200-650 300-720 300-850 350-1100 400-1200 500-1300 700-1400
Space Between Tie Bar mm x mm 310*310 360*360 425*425 425*425 450*450 500*500 610*610 720*720 820*820 910*910 1080*1020 1250*1250 1400*1400
Platen Dimension (H*V) mm x mm 450*470 530*530 640*640 640*640 685*685 750*750 890*840 1035*1035 1170*1185 1350*1350 1620*1575 1820*1820 2050*2050
Hydraulic Ejector ton x mm 2.2*75 3*75 3*100 3*100 4*100 5*100 6.1*150 7*200 8.7*200 14*250 14*250 21.5*400 21.5*400

Power System

 

 

                                                                   
Pump Motor Kw(Hp) 7.5(10) 11(15) 15(20) 19(25) 22(30) 30(40) 30(40) 37(50) 45(60) 75(100) 97(125) 131(175) 150(200)
Heating Capacity Kw 5.2 7.8 9.2 10 13.8 14.1 18.9 23.3 30.2 35 35 48.1 64.1
Max. System Pressure kgf/cm2 140 140 140 175 140 175 140 140 175 175 175 175 175
Oil Tank Capacity liter 150 200 200 200 400 430 500 700 800 1000 1200 1800 2200

General

 

 

                                                                   
Machine Dimension LxWxH(m) 3.7*1.2*1.5 4*1.2*1.6 4.6*1.3*1.6 4.7*1.3*1.6 5.5*1.4*1.8 5.7*1.5*1.8 6.5*1.6*2 7.5*1.9*2 8.8*1.9*2 10.4*2.1*2.2 11*2.4*2.3 12.4*2.6*2.7 13.7*2.9*2.8
Machine Weight ton 2.3 3.3 4.2 4.4 6.3 6.7 9.1 14.7 17.5 35 45 55 78.5

NOTE:
The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)

Dimension

machine dimension
POSITION A B C D E F G H I J K L M N O P Q R S
SM650-SIZE 10790 8480 1200 1200 1540 360 1500 2300 100 180 2025 760 2170 1370 825 1020 1125 510 760
SM850-SIZE 11440 9460 140 1600 540 1375 2325 335 2343 935 1435 2335 1125 1105 825 540 840 - -
SM1100-SIZE 12360 10800 140 1855 2035 600 1520 2480 1860 1555 2615 2580 1035 1130 1065 595 765 800 -
SM1400-SIZE 13700 11880 140 1470 1470 1470 1640 600 1900 2900 2160 2890 1690 2815 1120 1037 990 595 723.5

Mold Platen size

SM50/90

SM50/90 - mold platen size
MODEL A B C D E F G H I J
SM-50 75 100 125 150 175 255 65 310 470 450
SM-90 75 100 125 175 225 42.5 100 360 530 530

SM120/150, SM180/210

SM120/150, SM180/210 - mold platen size
MODEL A B C D E F G H I J K L M
SM-120 75 100 125 150 175 210 250 60 100 410 631 620 710
SM-150 75 100 125 175 225 275 - 42.5 100 425 640 640 50.8
SM-180 75 100 125 175 225 275 - 100 150 450 685 685 60
SM-210 75 100 125 175 225 275 325 100 150 500 750 750 60

SM250/350, SM450

SM250/350, SM450 - mold platen size
MODEL A B C D E F G H I J K L M
SM-250 250 300 350 100 50 100 200 610 840 890 150 210 200
SM-350 125 250 325 425 75 50 75 100 200 350 720 1035 175
SM-450 125 250 325 425 525 50 75 100 200 350 820 170 175

SM650

SM650 - mold platen size
MODEL A B C D E F G H I J K L M
SM-650 150 300 860 1325 860 1320 50 75 100 - 200 350 -

SM850

SM850 - mold platen size
MODEL A B C D E F G H I J K L M
SM-850 200 375 1020 1575 1080 1620 50 75 100 125 200 350 500

SM1100/1400

SM1100/1400 - mold platen size
MODEL A B C D E F G H I J K L
SM-1100 200 375 1250 1820 1250 1820 50 75 125 200 350 -
SM-1400 200 425 1420 2050 1420 2050 50 75 125 200 350 500
STATIONARY PLATEN (FIXING PLATEN)
MODELSM650SM850SM1100SM1400
LOCATING RING DIMENSION150 mm150 mm150 mm150 mm

CDC-2000 WIN Controller (optional B&R controller)

  • With WINDOWS CE OS, access levels with different passwords to prevent inappropriate set up changes.
  • Multilingual interface (Chinese, English, etc.) with Metric-English conversion to fit every region`s user interface.
  • Equipped with 10.4"(TFT)VGA color display, which is completely compatible with PC Desktops. Graphics Display with HELP menu to make troubleshooting and operating easier.
  • With 100 sets of mold memory, processing conditions can be saved either within internal ROM or external drives.
  • With USB ports at the operating panel, mold data and quality information can be saved in portable devices.
  • Metric-English conversions for pressure (Kg/cm2), plasticising speed, injection speed (mm/sec) and temperature(°C).(Percentage set up is optional.)
  • CDC2000WIN user interface utilizes 10.4"(TFT) color display.
CDC 2000 win controller
asian plastic CDC 2000 win controller utilizes

CDC 2000WIN controller utilizes WINDOWS CE OS

asian plastic pid mold temperature control module

PID mold temperature control module(optional)up to 64 zones possible.

asian plastic cdc 2000 win controller screen one
  • PID barrel temperature control, accuracy of ±1°C. Nozzle PID control (optional)
  • Cold start protection of the screw with alarms for high- or low- temperature deviation.
asian plastic cdc 2000 win controller screen two
  • Alarm messages stored in internal RAM, with HELP menu for easy troubleshooting.
  • Machine`s malfunction and Alarm messages can be saved up to 1,000 sets.
  • Parameter set up modification can be saved up to 1,000 sets.
asian plastic cdc 2000 win controller screen tree asian plastic cdc 2000 win controller screen four
  • HE LP menu on each page to facilitate training and decrease operator fault.